Hydraulic Cylinder Manufacturing and Repair

More than a decade ago, System Seals began providing cylinder repair shops with customized seals that allowed them to rework old bores and avoid replacing the cylinders altogether. Because System Seals specializes in custom designs and sizes, the company is a perfect fit for the cylinder repair industry, and it continues to save its customers millions of dollars each year.

By reworking old bores and extending the life of cylinders, the inside clearance widens and changes the seal specifications. This is where System Seals helps. Our engineers develop custom seals and guide bands that perfectly fit each newly sized cylinder. And, most of the new seals outperform the previous products. The practice extends cylinder life, reduces waste, and saves a substantial amount of money for the repair shops and their customers.

More than a decade ago, System Seals began providing cylinder repair shops with customized seals that allowed them to rework old bores and avoid replacing the cylinders altogether. Because System Seals specializes in custom designs and sizes, the company is a perfect fit for the cylinder repair industry, and it continues to save its customers millions of dollars each year.

By reworking old bores and extending the life of cylinders, the inside clearance widens and changes the seal specifications. This is where System Seals helps. Our engineers develop custom seals and guide bands that perfectly fit each newly sized cylinder. And, most of the new seals outperform the previous products. The practice extends cylinder life, reduces waste and saves a substantial amount of money for the repair shops and their customers.

Hydraulic Cylinder Manufacturing in USA and Worldwide

System Seals has been a long-term supplier as a hydraulic cylinder manufacturer in the USA and we also have operations worldwide. We are a top hydraulic cylinder manufacturer that offers custom hydraulic cylinders for our great customers.

What are Hydraulic Cylinders?

A hydraulic cylinder is a device used to convert hydraulic energy into mechanical energy. It consists of a cylindrical barrel, a piston, and two end caps. The barrel is filled with hydraulic fluid, and the piston is connected to a rod that extends out of the cylinder. As the piston moves up and down, the rod transfers the force to whatever is attached to it, such as a load or another object.

What are Hydraulic Cylinder Seals?

Hydraulic cylinder seals are critical components in hydraulic systems, providing a seal between the moving parts of the hydraulic cylinders. hydraulic seals are typically made from elastomeric materials, such as rubber, and are used in a wide variety of industries, including automotive, aerospace, and construction.

Several factors contribute to the quality of a hydraulic seal, including material selection, design, and manufacturing tolerances. hydraulic seals must be designed to withstand the specific operating conditions of the hydraulic system, including temperature, pressure, speed, and fluid compatibility. In addition, hydraulic seals must be able to accommodate the wear and tear of regular use.

Hydraulic seals are available in a wide variety of shapes and sizes to meet the specific needs of each hydraulic system. The most common types of hydraulic seals are rod seals, piston seals, and O-rings. hydraulic seals can also be custom designed to meet the unique requirements of a particular application.

How Do Hydraulic Cylinders Work?

Hydraulic cylinders work by using hydraulic fluid to create pressure. The fluid is typically oil, but it can also be water or air. When the piston is pushed down, the fluid is forced into the cylinder through an inlet port. The fluid then fills the space between the piston and the cylinder wall.

As the fluid pressure increases, it pushes against the piston, which in turn pushes against the load. The force is transferred to the load, and it moves. When the load is moved, the fluid pressure decreases, and the piston is forced back up into the cylinder. This process repeats as long as hydraulic fluid is supplied to the cylinder.

Applications for Hydraulic Cylinders

Hydraulic cylinders are used in a wide variety of applications, including:

Automotive: hydraulic cylinders are used in car jacks, brakes, and power steering systems.

Construction: hydraulic cylinders are used in excavators, bulldozers, and other heavy machinery.

Manufacturing: hydraulic cylinders are used in presses and other machinery to create products from raw materials.

Recycling: hydraulic cylinders are used in recycling machinery to compress scrap metal and other materials.

Transportation: hydraulic cylinders are used in trains and airplanes to open and close doors.

There are many other applications for hydraulic cylinders. These are just a few examples of where they are commonly used.

Advantages of Hydraulic Cylinders

Hydraulic cylinders offer many advantages over other types of actuators, such as pneumatic cylinders. Some of the advantages of hydraulic cylinders include:

High force: hydraulic cylinders can generate much higher forces than pneumatic cylinders. This is because hydraulic fluid is much denser than air, so it can exert more force on the piston.

Stability: because hydraulic fluid is dense, it doesn’t compress like air does. This makes hydraulic cylinders more stable, and less likely to leak, than pneumatic cylinders.

Precision: hydraulic cylinders can be designed for very precise control. This makes them ideal for applications where precision is important, such as in manufacturing or medical equipment.

System Seals is one of Ohio’s hydraulic cylinder manufacturers that offer custom hydraulic cylinders for our great customers. We have been in business since 1995 and our team has the experience and knowledge to help you find the right product for your application. Contact us today to learn more about our products and services.

Types of Hydraulic Cylinder designs

There are many different types of hydraulic cylinder designs. Which one you choose is up to you and your specific needs. This is why it’s important to find reliable hydraulic cylinder manufacturers that can suit your unique needs.

Below are five examples of hydraulic cylinder designs.

1. Single-acting hydraulic cylinders are the most common type of hydraulic cylinder. They have one working chamber and one hydraulic port. The piston is connected to a mechanical load, such as a machine part or a vehicle body, via a rod. Single-acting hydraulic cylinders are used in applications where linear force is required, such as in construction equipment and automotive manufacturing.

2. Double-acting hydraulic cylinders have two working chambers and two hydraulic ports. The pistons are connected to each other via a crosshead, which transfers force from one piston to the other. Double-acting hydraulic cylinders are used in applications where linear force is required in both directions, such as in agricultural and mining equipment.

3. Telescopic hydraulic cylinders have multiple stages of nested tubes, each extending and retracting within the others. This design allows for a greater range of motion than other types of hydraulic cylinders. Telescopic hydraulic cylinders are used in applications where linear force is required over a long distance, such as in construction equipment and lifting applications.

4. Tie-rod hydraulic cylinders have a durable cast iron body with tie rods holding the end caps in place. The result is a more compact cylinder that can withstand higher pressures than other types of hydraulic cylinders. Tie-rod hydraulic cylinders are used in applications where space is limited, such as in automotive manufacturing.

5. Welded hydraulic cylinders have a welded steel body with end caps welded in place. This design makes the cylinder stronger and more durable than other types of hydraulic cylinders. Welded hydraulic cylinders are used in applications where high pressures are required, such as in hydraulic press applications.

What are the Benefits of a Custom Hydraulic Cylinder?

There are many benefits to choosing some of the best hydraulic cylinder manufacturers. One major benefit is the ability for your custom-made hydraulic cylinder.

Custom hydraulic cylinder manufacturers can provide you with a hydraulic cylinder that is specifically designed for your application. This means that the hydraulic cylinder will be able to withstand the specific pressures and loads that it will be subjected to in your application, ensuring optimal performance and longevity.

It can also be designed to meet any size or space restrictions that you may have. This allows you to maximize the efficiency of your hydraulic system by ensuring that all of the components fit perfectly together.

A custom hydraulic cylinder can be designed to operate at high or low temperatures, depending on your specific needs. This ensures that your hydraulic system will be able to function properly in any environment or condition. When going custom, most designs can be made to meet any budget. This means that you can get the hydraulic cylinder that you need without breaking the bank.

Another massive benefit of using custom hydraulic cylinder manufacturers is that they can provide you with a hydraulic cylinder that is backed by a warranty. This means that if anything goes wrong with the hydraulic cylinder, you will be covered.

Hydraulic Cylinder Repair Company

We’re the hydraulic repair experts.

If your hydraulic cylinder isn’t working properly, it could be due to a number of factors. That’s where we come in. At System Seals, we specialize in hydraulic cylinder repair. We’ll take a look at your cylinder and diagnose the problem, then provide a solution.

There are several different types of hydraulic cylinder repairs that we can do, depending on the problem. Here are some examples:

Seals: If the seals on your hydraulic cylinder are damaged, it can cause fluid to leak out, which will reduce the performance of your cylinder. We can replace the seals, so that your hydraulic cylinder works like new again.

Rods: The rods in hydraulic cylinders can become bent or damaged over time. This can cause the cylinder to leak or not work properly. We can replace the rods in your hydraulic cylinder so that it works like new again.

Pistons: The piston in a hydraulic cylinder can become damaged over time. This can cause the cylinder to leak or not work properly. We can replace the piston in your hydraulic cylinder so that it works like new again.

Cylinders: If the hydraulic cylinder itself is damaged, it will need to be replaced. We can provide a new hydraulic cylinder that will work like new again.

Valves: The valves in hydraulic cylinders can become damaged over time. This can cause the cylinder to leak or not work properly. We can replace the valves in your hydraulic cylinder so that it works like new again.

If you’re having problems with your hydraulic cylinder, don’t hesitate to contact us. We’ll be happy to help you get it working like new again.

History

Hydraulic cylinders are used in a wide variety of applications, from construction equipment to manufacturing machinery. They are an essential part of many hydraulic systems and have a long and interesting history.

The first hydraulic cylinder was invented by Joseph Bramah in 1795. Bramah was a British inventor and locksmith who is also credited with inventing the flush toilet. His hydraulic cylinder was called the “Bramah Press” and was used for pressing oil from seeds.

In 1822, another British inventor, William George Armstrong, invented a hydraulic crane. His crane was called the “Crane”. It had a boom that could be raised and lowered by means of a hydraulic cylinder.

In 1876, an American inventor, George F. Gilman, patented the first telescoping hydraulic cylinder. His cylinder was used in construction equipment and allowed for the extension and retraction of the boom.

In 1892, an Austrian engineer, Nikolaus Otto, invented the first internal combustion engine. This engine used a piston that was moved by a hydraulic cylinder.

In 1902, an American company, Cone Drive, invented the first worm drive hydraulic cylinder. This type of cylinder is still used today in many applications.

In 1911, an English engineer, Haldane Smith, invented the double-acting hydraulic cylinder. This type of cylinder has a piston that can move in both directions.

In 1930, an American company, Sauer-Danfoss, invented the first power steering system. This system used a hydraulic cylinder to assist in the turning of the wheels.

In 1953, an American company, Eaton, invented the first hydrostatic transmission. This type of transmission uses a hydraulic cylinder to transfer power from the engine to the wheels.

Hydraulic cylinders have come a long way since their invention in 1795. They are now used in a wide variety of applications, from construction equipment to manufacturing machinery. With their help, we can do things that would otherwise be impossible. Thank you, hydraulic cylinders!

Final Thoughts

We hope you’ve enjoyed reading about hydraulic cylinders and why you should consider choosing System Seals as your manufacturer. We’re proud of the products we offer and the level of customer service we provide. Contact us today to discuss your needs and let us show you what we can do. Thank you for your time!

Tim Girardi

As an applications engineer, Tim Girardi is no stranger to hi-tech or complex designs. For five years, he designed explosion-proof electrical enclosures and accessories with an additional five years designing pumps and mechanical actuators for the aerospace industry.