Engineering
Our engineers specialize in solving sealing failures that stock parts can’t, designing, engineering, and manufacturing advanced systems that perform every single time. With application-specific engineering and rapid prototyping, we deliver lasting performance in mission-critical systems.
Our Process Growth
Proven Process, Superior Solutions
Every step of System Seals’ proprietary customization process — from discovery to field support — is engineered for speed and precision.
Application study + failure mode analysis
Advanced FEA, tribology modeling, material optimization
48-hour turnaround for standard geometries and compounds
Lab + field testing to API, ISO, and OEM standards
Ongoing monitoring and field service
Innovation and R&D
Innovating the Science of Seals
Our advanced R&D and testing facilities are where we develop new designs and refine custom material blends.
Rapid root-cause failure analysis. Premium diagnostic and prevention services, including lab testing and redesign recommendations.
Predictive maintenance and redesign service. Data analysis and material science to extend seal and cylinder lifespans.
Comprehensive global supply chain service. From sourcing and logistics to inventory optimization and cost-reduction KPIs.
Dedicated service for wind energy OEMs and operators. Monitoring, maintenance schedules, and proactive upgrades of our leak-free turbine seals.
Advanced Modeling
Meet System Seals OPTIMA
Our engineering team built OPTIMA, our proprietary analysis tool, to simulate millions of scenarios and rapidly prototype for your specific sealing challenge.
- Optimize Performance: From offshore wind to deep-sea drilling and heavy industry, OPTIMA models the conditions of any scenario.
- Optimize Materials: OPTIMA taps into our advanced materials science expertise and extensive material formulations to develop custom recipes.
- Optimize Design: OPTIMA draws on our portfolio of bespoke seal profiles, including industry-advancing innovations, to maximize seal life, wear resistance, friction, and leakage performance.
Services
Services Power Performance
Integrated services from our lab to your site support our solutions, driving performance, uptime, and ROI.
Embedded engineering expertise. Co-innovation on simulation, design optimization, and prototyping on OEM R&D cycles.
Accelerated prototyping. Digital simulation and 3D-printed test seals cut OEM development cycles by 50%.
Critical asset reliability audits. On-site evaluation of seals, cylinders, and hydraulics to assess risk and cut downtime costs.
Training for maintenance teams and OEM partners. Our program covers proper installation, troubleshooting, and lifecycle optimization.
Innovating the Science of Seals
Our advanced R&D and testing facilities are where we develop new designs and refine custom material blends.
Materials
Material innovation drives seal performance. We develop breakthrough compounds and hybrids that transform industries.
- High-Performance Elastomers (HNBR, FKM, EPDM):
wear, and deformation under load. - Thermoplastics (PTFE, engineered blends)
Low friction, high wear resistance, stable under load. - Polyurethanes (PU)
Exceptional abrasion resistance with reliable elasticity at low temperatures. - Composite & Hybrid Materials
Customized blends that combine strength, flexibility, and chemical resistance for specialized environments.
Research & Development
State-of-the-art testing and design tools to correct weaknesses in stock seals and develop optimized multi-seal systems.
- Application-First Design
We start with the specifics of each scenario to customize. - Failure Analysis
In-house forensic analysis of failed seals and materials testing to find and fix the root cause of failure. - Simulation & Modeling
Proprietary design software and FEA testing, predicting performance before production - Rapid Prototyping
Production-ready samples in as little as 1–2 days to keep projects moving. - Validation Testing
In-house and field testing confirm the solution performs in your application.
Testing
Advanced analysis recreates real-world operating conditions, including fluids, temperatures, pressures, and equipment condition.
- Finite Element Analysis (FEA)
Predicts specific stress, wear, and deformation under load. - Custom-Built Test Rigs
In-house metallurgical and materials testing to find and fix the root cause of failure. - Material Testing Lab
Proprietary design software predicts performance before production. - Failure Analysis Lab
System Seals has fantastic engineering expertise. They are easy to work with, produce quality products, and collaborate quickly with us to design new prototypes.
Engineering Manager, MRO, Customer
System Seals has fantastic engineering expertise. They are easy to work with, produce quality products, and collaborate quickly with us to design new prototypes.
Engineering Manager, MRO, Customer
System Seals has fantastic engineering expertise. They are easy to work with, produce quality products, and collaborate quickly with us to design new prototypes.
Engineering Manager, MRO, Customer
Case Studies
Real-World Results
See how our advanced sealing systems improve reliability, reduce downtime, and deliver lasting performance in mission-critical applications.
Industries
Critical Asset Confidence
Our high-performance sealing systems deliver proven reliability in mission-critical industries and demanding environments.
Industry-changing solutions that extend turbine seal life and prevent costly grease leakage.
HPHT seals engineered for extreme pressure, temperature, and abrasive conditions.
Engineering partnerships with OEMs and end-users on custom seals for new platforms and critical equipment designs.
Hands-On Resources
Explore Our Tools and Resources
Our proprietary website is designed for engineers. Explore free CAD downloads of our products, configured in inches and metric in 150+ file formats.
Explore a wide range of applications in wind, oil and gas, and heavy industrial.
Check chemical resistance for hundreds of fluids against System Seals’ material portfolio, helping you make data-backed decisions before production begins.
Global Engineering & Service Footprint
With engineering and manufacturing centers in North America and Europe, System Seals provides localized collaboration, rapid prototyping, and support aligned with regional standards for faster delivery and reliable performance worldwide.
